Infrastructure

Assembly Line for DPC Solenoid Valve
Assembly Line for DPC Solenoid Valve
Assembly Line for DPC Solenoid Valve
Assembly Line for DPC Solenoid Valve

Assembly Line for CAS Solenoid Valve

 

Testing Facilities for Solenoids
(On line Testing)

Performance Test Rig

performance test rig
Salient Features
  • To Check the Voltage performance.
  • Fully automated checking.
  • No manual intervention.
  • Fully protected inside a control panel
  • All the operations performed by Auto controller, programmable Logic Control system.
  • Part counter helps to have control over parts produced

Leak Tester

Leak Tester
Salient Features
  • Combined Leak tester for checking the leakage through the internal sealing of Solenoid valve
  • Control for both the solenoid valves are separate
  • Well illuminated inside the tank to see the leakage, if any from the solenoids
  • The pressure and duration for checking the solenoid valves done automatically through Auto PLC system.
  • No manual intervention other than loading and unloading
  • Part counter helps to have control over parts produced

 

Cut Off Leak Tester

Cut Off Leak Tester
Salient Features
  • To test the effectiveness of the plunger sealing in Solenoid valve.
  • Tested at 10 Bar pressure using Calibration oil
  • Fully automated line and the operator has to load and unload the Solenoid valve.
  • If there is any open circuit / low / high resistance the tester will not work.
  • Part counter helps to have control over parts produced.

Flow Tester

Flow Tester
Salient Features
  • To Check the flow characteristics of solenoid valve.
  • Flow tester - the main equipment to check the through flow values
  • Flow rate measured using air.
  • Fully automated line and the operator has to only load and unload the Solenoid valve.
  • If the flow rate is within specification then OK mark will be punched automatically for testing evidence.
  • Part counter helps to have control over parts produced

 

Machinery

CNC Coil Winding Machine

CNC Coil Winding Machine
Salient Features
  • Synthesis make, Single spindle CNC automatic coil winding machine – 2 Nos.
  • Synthesis make, Multi spindle CNC automatic coil winding machine – 1 No.
  • Program can be locked.
  • Number of turns achieved precisely for every coil winding.
  • layer winding of coil
  • Multi program storage capacity

Spot Welding Machine

Spot Welding Machine
Salient Features
  • Make: Kirpekar, Pune.
  • Numerical control for setting the parameters
  • Program can be locked.
  • Pressure applied for welding controlled by digital pressure controller.
  • Welding fixture designed and developed by machine manufacturer suitable for the product

 

Injection Moulding Machine

Injection Moulding Machine
Details
MACHINE : Vertical Injection Moulding M/c
MAKE: Taiwan Kinki, Taiwan
CAPACITY : 45 Ton Locking Force
SHOT WEIGHT: 80 Gms
SCREW DIAMETER : 30 mm
NO OF TEMP. CONTROL: 3 Stages
CONTROLLER : Equipped with TKC 7000 series CNC controller
SLIDING SYSTEM: Single slide / 420 mm stroke
ACCESSORIES: Auto Loader with Hopper drier

Hydro Pneumatic Press

Hydro Pneumatic Press
Salient Features
  • Make : Britt Hydro pneumatics, Mumbai
  • Capacity: 4 Tons
  • C type frame gives better stability
  • Part counter helps to have control over parts produced
  • POKA YOKE for crimping only good parts. Power stroke will be enabled is within Spec / Continuity OK

 

Screw Compressor

Screw Compressor
Salient Features
  • ELGI make encap series, 5 KW, 10 bar pressure, 25 CFM screw compressor
  • Integrated with refrigerant type air drier for getting the dry air

Roll Marking Machine

Roll Marking Machine
Salient Features
  • Bradma forbes manually operated Roll marking machine. Model no. RH-10
  • Maximum roll marking dia.69mm.
  • We can use for steel, aluminum and other metals.

 

DC Power Source

DC Power Source
Salient Features
  • Scientific make DC power source 3A capacity – 1No.
  • Dual power supply unit
  • Accuracy 0.1A
  • Out put voltage 0-30 Volt
Used for Testing & Validation Purpose

DC Power Source

DC Power Source
Salient Features
  • Vartech make DC power source 10A capacity
  • Dual power supply unit
  • Accuracy 0.1A
  • Out put voltage 0-30 Volt
Used for Testing & Validation Purpose

 

Measuring Capabilities

tesa microhite
Gideon Automotive has following measuring capabilities:
  • TESA Microhite / Least Count : 1 Micron
  • Digital micrometer : 0-25 mm / LC 1 Micron
  • Digital vernier caliper : 0-200mm / LC 0.01mm
  • Digital vernier caliper : 0-150mm / LC 0.01mm
milli ohm meter
  • Scientific make Digital Milli ohm meter
  • LC 0.1 milli ohm. Used for accurate resistance measurements

 

high voltage tester
  • High voltage tester / 0-5 KV / 0-30 mA
  • To Check the insulation resistance of over moulded coil assemblies
  • Plug gauges / Thread ring gauges required for the product
digital pull in and release tester
  • Gideon Make digital pull in and release tester
  • Voltage range 0 - 250 V
  • Current range 0 – 200 mA
  • To test and verify AC coils